Materials

Surface Finishing

When selecting a surface finishing for your sheet metal parts, it’s important to consider the desired corrosion resistance levels, the coating thickness and how this will impact your part’s tolerances and fit, and whether your part’s material and surface geometry is suited for that surface finishing process. To learn more about the choices and ins and outs of zinc plating, powder coating, e-coating and some of our other available surface finishes, please review the table below or our article on selecting the best surface finish for your project – How to Choose a Surface Finish for My Sheet Metal Product.

FinishCorrosion ResistanceCoating ThicknessAbrasion Resistance

Powder Coating

· Corrosion resistance depends on type of material used and pre-treatment process

· Surface must be pre-treated before powder coat or part will be at risk of corrosion and adhesion issues

· Chips or incomplete coverage adds to risk of corrosion

· Can range from 70 to 150μm

· Thicker than traditional liquid paint

· Improves appearance

· Various colors and textures available

· Heat cured finish

· Material composition and pre-treatment may have enhanced abrasion resistance

· Creates a hard finish that resists abrasion well

E-Coating

· Good corrosion resistance

· Provides physical and chemical barrier to corrosion

· Typically 10 to 25μm but can be more

· Often used to increase surface thickness

· Thickness of application is uniform

· Good durability

· Heat cured finish

· Good longevity

Zinc Plating

· Provides physical barrier to corrosion

· Acts as a sacrificial anode to prevent corrosion

· Parts can sustain minor damage and remain corrosion resistant

· Can range from 5 to 25μm

· If use as an undercoat for other finishes, poor adhesion

· Best for detailed surfaces and not heavy-duty applications

· Very strong finish

· Highly durable to abrasion

Anodizing

· Good corrosion resistance

· Commonly used for saltwater or marine environments

· Ranges from 0.5 to 15μm

· Hard, wear resistant finish

· Often used for parts that come in frequent contact with other material

Passivation

· Good corrosion resistance through an inert, oxide layer

· The process removes free iron from the surface leaving a thin and transparent oxide film

· Does not change durability or abrasion resistance

FinishCarbon SteelStainless steelAluminiumApplicationVisual RequirementsThicknessCorrosion resistance
Mill Finish  Internal Parts or Parts with Subsequent ProcessingLow-Visual--
Antirust Oiling Parts with Subsequent ProcessingLow-Visual-24 Hours NSS
Brushed  IndoorMed-Visual--
Anodized Indoor / OutdoorHigh-Visual0.5 to 15μm-
Micro-Polishing Indoor / OutdoorHigh-Visual--
Passivation Indoor / OutdoorMed-Visual0.5 to 15μm-
Zinc Plating Indoor / OutdoorLow-Visual5 to 25μm48 to 94 Hours NSS
E-Coating  Indoor / OutdoorLow-Visual10 to 25μm96 Hours NSS
Powder Coating   Indoor / OutdoorHigh-Visual70 to 150μm480-1000 Hours
Aluminum Aluminium

Mill Finish | Aluminium

Steel Steel

Mill Finish | Steel

Stainlesssteel Stainless Steel

Mill Finish | Stainless Steel

Steel Steel

Antirust Oiling | Steel

Aluminum Aluminium

Brushed | Aluminium

Stainlesssteel Stainless Steel

Brushed | Stainless Steel

Aluminum Black Aluminum Black

Anodized | Aluminum Black

Aluminum Natural Aluminium Natural

Anodized | Aluminium Natural

Ecoating Aluminium

E-Coating | Aluminium

Blackmatte Black Matt (Gloss 20%)

Powder Coating | Black Matt (Gloss 20%)

Blacksandtex Black Sandtex

Powder Coating | Black Sandtex

Blackglossy Black Shiny (Gloss 90%)

Powder Coating | Black Shiny (Gloss 90%)

Coolgrey Cool Grey Pantone7C

Powder Coating | Cool Grey Pantone7C

Orange Orange RAL2002

Powder Coating | Orange RAL2002

White White RAL9003

Powder Coating | White RAL9003

Dark Blue Dark Blue Pantone300C

Powder Coating | Dark Blue Pantone300C

Light Green Light Green Pantone3268

Powder Coating | Light Green Pantone3268

Yellow Yellow RAL1021

Powder Coating | Yellow RAL1021

Red RAL3000 Red RAL3000

Powder Coating | Red RAL3000

Dark Green Dark Green RAL6001

Powder Coating | Dark Green RAL6001

Dark Grey Dark Grey RAL7012

Powder Coating | Dark Grey RAL7012

White Aluminum RAL9006 (1) White Aluminum RAL9006

Powder Coating | White Aluminum RAL9006

Zinc Zinc

Zinc | Zinc

Stainless Steel Stainless Steel

Passivation | Stainless Steel

Stainless Steel Stainless Steel

Micro-Polishing | Stainless Steel

Cold Galvanized (1) Cold Galvanized

Galvanized | Cold Galvanized

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